Tray Dryer manufacturer in Ahmedabad

Tray Dryer GMP Model – Tray Dryer Working Principle with 12 tray dryer, 24 tray dryer 48 tray dryer, 96 tray dryer, 192 tray dryer, Hot Air tray dryer. Cabinet tray dryer and Vacuum tray Dryers with stainless Steel contact parts 304 and 316 , 316 L.

Description:

• Tray Dryer Steam Operated 30’c To 100’c G.M.P. Model With S.S. 304 Externals & S.S. 316L Internals.

Salient Features:

• Construction:
• EXTERNAL: 2MM THKINTERNAL: 2MM THKMOC: CGMP
• Surface Finish:
• EXTERNAL: Buffed to 150 grit matt finish INTERNAL: Buffed to 220 grit mirror finish.
• Inlet & Outlet:
• All dryers have a 5 micron pre filter r at the inlet and a manually infinite adjustable damper at the outlet.
• Door:
• Doors at provided at the front and / or rear side of the dryer. Door lips are lined with silicon rubber gasket to prevent any leakages. Suitable locking is provided for the doors.
• Air Circulation:
• Air circulation is done by specially designed recirculation blowers inside the dryer. The blower capacity, static & design depends on the size and model of dryer.
• Heating:
• Dryers are normally supplied with steam/ electric/ thermo fluid / hot water heating system. Suitable heating coils / clarifiers are provided in the dryers.
• Temperature Control:
• Temp control system is done by electronic digital temp controller fitted in the control panel. The temp control in the dryer is fully automatic.
• Trays:
• Trays are available in S.S. 304/ 316 q. All trays are fully die pressed and with coved corners. Trays are buffed to mirror finish. Trays are also available in aluminium / Polypropylene / Frap/ M.S. galvanized as per clients requirements.
• Trolley:
• Trolley is provided in the dryers to accommodate trays in it. Trolley trucks are used to load and unload the trays into the dryer.
• Control Panel:
• Automatic Control panel is fitted on the side of the dryer. If consists of Starters, contactors, safety relays, ckt breakers, indicating lamps, push buttons , timers, controllers etc.

Construction

The Tray dryer is of robust construction built on formed angles of 3mm thick sheet and suitably reinforced with angles and sections. The dryers external walls are manufactured from 1.6mm thick Stainless Steel sheets of 304 quality. The internal of the dryer is built of 1.6 mm thick S.S 304 quality sheets. The internal structure is fully TIG welded and all the internals have ground smooth surfaces. It is insulated with minimum 50 mm thick glasswool insulation and Cladded with S,S, Polished sheets. The dryer is having a fresh air inlet through 20 Micron PP cloth filters and a adjustable air outlet flap and a door at the front. The door is explosion proof and is locked with the help of spring loaded ball latches with suitable pressure. Door lips are having Neoprene rubber Gasket to prevent leakages.

Finishing

The design and manufacture of the dryer is of high standard of GMP and has an aesthetic look. It is buffed externally to 150 grit matt finish and internally buffed to 220 grit mirror finish.

Electrical heating

The Air inside the Tray Dryer is heated by “U” tube S.S.304 air heaters each of 1 KW.The heaters are fitted on the sides of the dryer to facilitate uniform heating. Maximum temperature attained inside the dryer is 100′ C and will be indicated and controlled by a Digital Temperature indicator cum controller over full range of heating load.

Total heating load for it will be
12 Trays Dryer – 4 KW
24 Trays Dryer – 6 KW
48 Trays Dryer – 12 KW
96 Trays Dryer – 24 KW

The heaters will be inserted inside tubular pipe to prevent it from becoing RED HOT. The terminals of the heaters will be brought outside the dryer to make it more safe for operations for solvent based products.

Air Circulation

Air inside the dryer is circulated by one heavy duty axial flow S.S.304 or alluminum blower fitted on a shaft of and driven by l H.P. through belt. The special design of the Blower ensures uniform air circulation so that there is uniform air current over the entire charge loaded in the Trolley inside the dryer. The working of the motor is indicated by lamps in the control panel.

Trays

Trays will be manufactured from 1.6 mm SS 304 sheets.Its dimensions are 32″ x 16″ x 1 l/4″. The Trays have rounded corners with’ mirror finish from inside and outside. SS 316 quality is available on demand.

Racks And Trolleys

Racks are provided for trays insdie the Dryer. They are of fixed type for 12 and 24 Tarys Models. For 48 and 96 Trays Models. Racks are provided with wheels to slide them in and out of the Dryer. An additional S.S, trolley for Racks for outside movement can be provided on request

Application Area:

• Pharmaceuticals
• Food
• Chemicals
• Paints
• Textiles & other industries

FEATURES

• Model: Standard model, GMP Model available
• Fan is dynamically balanced with specially sealed bearing to withstand the high temperature
• Heating Arrangement - Electrical / Steam heating
• Designed for uniform circulation of hot air in the drying chamber
• Tunnel type dryers wherein trolleys are placed one behind the other and double door loading
• Electric heater terminals situated outside the hot zone in case of electrically heated dryers. Heaters are accessible and replaceable from outside the dryer
• The front doors are explosion proof and are locked with the help of spring loaded ball latches with suitable pressure
• Tray size is 16 x 32 x 1.25 (h) inches
• Capacity: 6 to 240 trays